Specification of Vacuum Hot Press Forming Machine (Dual-Axis)

Special Features of Dong Xiang Technologies Machine:

一、Main Body: Spherical graphite iron FCD500 is age-passivated to have high tensile strength and toughness.

二、Hydraulic Cylinder Ram: made of high CR white cast iron and milled to a tolerance within 0.02mm.

三、 Auxiliary Hydraulic Cylinder and Hydraulic Cylinder for Loading/Unloading the Mold

( 1 ) Hydraulic Cylinder: adopts STKM-13 seamless steel cylinder and S45C precision machined piston.

( 2 )Oil Seals of Auxiliary Hydraulic Cylinder and Hydraulic Cylinder for Loading/Unloading the Mold: Adopt Japanese NOK oil seals

( 3 ) Characteristics: abrasion and temperature resistant, durable.

四、Oil Seal: All shaft oil seals and packings adopt UGD/J from West Germany.

五、Vertical Post: Medium carbon steel is hard chromium treated to have an HRC from 55 to 58.

六、 Rails for In/Out Molds: The sliding surface uses S45C that is ion-nitrided to enable smooth sliding of in/out molds and prolonged lifespan.

七、 Mold Press Working Table (upper/lower tables): ion-nitrided, including mold-In/out plates, milled to achieve HV-660~680 hardness; the upper table is made of S50C, the lower table, S50C.

八、 Electrical Heater: cartridge heater, nickel-chromium alloy with stainless copper cladding, temperature accuracy within ±3℃

九、 Hydraulic System: The hydraulic system is proportional pressure and flow controlled in collective circuit design; the ascending/descending speed of the main cylinder can be adjusted..20MM/SEC 136   MM/SEC

十、Surface Precision: within 0.03mm.

Special Features of Vacuum Hot Press :

Vacuum System

  •  (1)The hydraulic cylinder of the vacuum hood pulls upwards, supported with four guiding posts to provide stability and prevent oil leakage

  • Uses West Germany vacuum pump with high vacuity and low noise. Imported ball valves are used to offer high flow rate and fast vacuum extraction.

In/Out-molds: Designed with special isolating devices to prevent wearing of the heat plate and the in/out-mold plate.

Front Ejector: Designed using double-layer oil-less bearings, protected with a dust seal

Monitoring Design: Allow overall monitoring on machine actions, pressure and flow rate, and warning messages and records.

Hydraulic Circuit Design: Fully proportional hydraulic system; pressure and speeds can be easily adjusted

 

    Electrical Control System:

  • Precise Temperature Control is achieved using PID calculation; temperature can be adjusted by connecting the man-machine interface.

  • The Module Saving function includes temperature, pressure/flow rate, time, injection position, upper/lower position, and function settings.

  • Heating System: uses SSR solid relay with fast heat-up without exceeding the limit.

  • Mold Calibration: Available with Slow Mode Calibration.

  

TYPE

200Ton

250Ton

300Ton

500Ton

Stroke (mm)

250mm

250mm

250mm

300mm

Working  Table(mm)

540*600mm

600mm*600mm

650*740mm

650*740mm

Mold Loading Dimension (mm)

460*510mm

540*600mm

540*610mm

600*600mm

Piston Diameter(mm)

350mm

400mm

450mm

560mm

Electrical Heater KW

22KW

34KW

34KW

34KW

Motor HP(KW)

15HP(11)

10HP*2(15)

10HP*2(15)

10HP*2(15)

Vacuum Pump Motor (KW)

4HP(3)

4HP(3)

4HP(3)

4HP(3)

Total Power (KW)

27KW

33KW

34KW

34KW

Mold Opening Method

0RT(UP/DOWN) 1RT(IN/OUT) 2RT(Front Ejector) 3RT(Middle Mold) 4RT(Top Mold)

 
Dong Xiang Technologies Co., Ltd. TEL:886-037-585326 Fax:886-037-583363